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Condensate Management

Integrated systems for liquid separation, control, and reliable flare performance

  • D.B.I. designs condensate management systems to handle liquid separation in both low pressure (LP) and high pressure (HP) gas streams.
  • Our solutions are engineered to improve system stability, protect flare performance, and support efficient, reliable operation across a wide range of facility conditions.
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Condensate management system
Condensate management system
What It Does

Separates and manages liquids before combustion

Condensate management systems remove liquids from gas streams before they reach the flare, ensuring stable and efficient combustion.

  • Removes condensate from LP and HP streams
  • Prevents liquid carryover into flare systems
  • Protects combustion efficiency
  • Supports consistent system operation
Why It Matters

Liquid carryover directly impacts system performance and compliance.

Proper condensate management ensures predictable performance and long-term reliability across changing facility conditions.

  • Causes unstable combustion and visible emissions
  • Reduces flare efficiency
  • Increases maintenance and operational risk
  • Can damage downstream equipment

D.B.I. Approach

Custom-engineered solutions based on real operating conditions.

Every facility has different flow rates, pressure conditions, and liquid characteristics. D.B.I. systems are designed specifically for each application.

Our condensate management solutions may include:

  • Electric gear pump systems
  • Pneumatic diaphragm systems
  • Proprietary internal blowcase technology (Clean Sweep®)

Systems are engineered to maximize liquid recovery while maintaining simple, reliable operation.

Condensate management process and vessel configuration
System Overview

Clean Sweep® Internal Blowcase System

Proprietary condensate removal without external pumps

Clean Sweep® is D.B.I.’s internal blowcase design that provides efficient condensate removal without relying on traditional pump systems.

  • Eliminates need for diaphragm or gear pumps
  • Integrated directly into system design
  • Improves reliability and reduces maintenance
  • Designed for both LP and HP applications

This system simplifies operation while maintaining high performance.

Clean Sweep internal blowcase system
Condensate management process flow for LP and HP streams
Product Systems

Engineered configurations for different applications

Single or Dual Chamber Integral Flare Knock Outs

Integrated knockout systems designed as part of the flare structure.

Built into the flare footprint and configured around flow requirements, coatings, and optional ASME stamping for field-specific performance.

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Fuel Gas Knock Out Pots

Standalone or integrated units for upstream liquid removal.

Configured for skid or standalone installation, these units support reliable upstream liquid separation with straightforward controls and field-ready operation.

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Key Features

  • Proprietary system designs
  • Simple and user-friendly controls
  • Flexible configuration options
  • Custom-built to facility requirements
  • Compact footprint for efficient installation
  • Durable, long-lasting construction

Where It Applies

  • Tank battery installations
  • High pressure and low pressure flare systems
  • Dual pressure systems
  • New installations and retrofit projects
  • Facilities requiring stable combustion performance
Environmental Compliance

Environmental Compliance

Condensate management plays a critical role in environmental performance. By removing liquids and stabilizing combustion, these systems help reduce emissions, improve combustion efficiency, support EPA compliance requirements, and maintain consistent flare operation.

Environmental compliance support for condensate management systems
Request a quote for condensate management solutions

Request a Quote

Tell us about your operating conditions and system requirements. Our team will design a condensate management solution tailored to your facility.

Request a Quote