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Retractable Ignition System

Accessible pilot maintenance for safer, more efficient flare operation

  • D.B.I.’s traditional retractable ignition system is designed to simplify pilot access on AF Series flare systems. Available in both Bolt-On and Weld-On configurations, the system can be installed before flare erection or retrofitted to flares already in service.
  • Each retractable system includes two guide cables, a draw cable, a manual winch, and a pulley to raise and lower the pilot on flares up to 100 feet.
Retractable Ignition System
Retractable Ignition System
What It Does

Provides controlled pilot access without major service disruption

The retractable ignition system allows operators to raise and lower the pilot assembly for inspection and maintenance, improving accessibility while reducing service complexity in the field.

  • Pilot access without full shutdown procedures where applicable
  • Designed for easier service on elevated flare systems
  • Supports both new installations and retrofit applications
How It Works

Engineered specifically for AF Series flare systems.

  • Bolt-On units can be installed without welding
  • Can be mounted before flare erection or retrofitted to existing flares
  • Weld-On units are typically preinstalled
  • Manual winch and pulley system controls pilot raising and lowering
  • Designed for flare heights up to 100 feet

Fuel gas for the pilot is provided through a flexible stainless steel braided hose, while pilot wiring is supplied through custom-made S/O cable, both assembled into a single harness.

Installation Options

Bolt-On Configuration
Installed without welding and suited for both pre-erection mounting and retrofit applications.

Weld-On Configuration
Typically preinstalled as part of the flare system build for integrated long-term use.

Key Features

  • Flexible Installation Options
  • Maintenance Without Shutdown
  • Retrofittable to Existing AF Series Flare Systems
  • Simple and Affordable

Where It Fits

  • AF Series flare systems
  • Existing flare retrofits
  • New flare installations
  • Sites where pilot access and maintenance efficiency are critical
  • Applications requiring simpler service procedures on elevated flare structures

System Components

Each retractable ignition system includes:

  • Two guide cables
  • Draw cable
  • Manual winch
  • Pulley assembly
  • Flexible stainless steel braided hose for fuel gas
  • Custom-made S/O cable for pilot wiring
  • Integrated harness assembly
Field Installations

Retractable ignition components and maintenance access in real-world configurations

Regulatory Ready

Environmental Compliance

With increasing regulatory pressure and environmental concerns, our solutions are engineered to support your operations in compliance with EPA standards. We focus on minimizing environmental impact while maximizing efficiency, ensuring your projects meet compliance requirements and contribute to a cleaner future.

D.B.I. Environmental Compliance
Request a Quote for retractable ignition systems

Request a Quote

Tell us about your flare height, installation type, and service requirements. Our team will recommend the appropriate retractable ignition configuration for your system.

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